Order From Chaos

A schedule defends from chaos and whim. – Amy Dillart

Retail Systems Research recently surveyed 133 US retailers of various sizes ($250M+) and across 5 verticals on the subject of tariffs. The authors were trying to understand how retailers view the tariffs in the short and long term and how they are responding to them.

Some of the results were highly predictable – most are feeling the squeeze of trying not to alienate price conscious customers at a time when their cost of goods are increasing because of forces out of their control – but there were also some somewhat shocking surprises. A significant majority believe that in the long term, “the benefits from the current tariff policy will ultimately outweigh the short-term drawbacks to our business”. Those expected benefits, they believe, will flow from increased onshoring of manufacturing in the United States.

But there seems to be some inconsistency (cognitive dissonance?) at play, as the authors note:

“Most retailers excluding those selling fast moving consumer goods believe that robots will perform US-based manufacturing tasks. Yet they also believe that renewed manufacturing in the US will create a significant new job market. It is unclear to us how to reconcile those two opinion sets. It isclear retailers are all feeling quite positive about near-sourcing and ultimately benefits will outweigh the risks.

Again, it’s hard to reconcile these seemingly divergent opinions (remembering that most retailers don’t think they can survive even a year of tariff-driven retailing). It is emblematic of our country as a whole today: torn between the need for more self-sufficiency, yet unsure how to get there from here.”

I guess that’s chaos for you.

It’s a fascinating study and also a glimpse into the future for US consumers on how retailers are planning to respond to the tariffs.

They conclude with 7 recommendations for retailers that could be applied to chaos in any form (pandemics, natural disasters, financial crises, etc.). Six of those 7 recommendations are coded directly into the DNA of Flowcasting and – in our view – should be a “way of life” for retailers even in times of relative “calm” (or maybe the correct term is “normal background chaos” that always exists in retail, even if they’re not talking about it on CNN).

Acknowledge The Chaos

2025 has proven to be anything but normal, as an environment of wildly fluctuating tariffs has completely upended the relative stability retailers – and their supply partners – were expecting at the beginning of the year. The hard truth is that our industry is now trying to plan – what to buy,what to sell, how much demand there will be, how much supply will be needed – in an environment when planning is nearly impossible. Acknowledging this chaos is now the first step on the journey, as all indicators point to this being the “new normal” for the foreseeable future.

In Flowcasting speak, we call this “documenting your assumptions”. When you don’t know exactly what will happen in the future (and who really does?), you need to gain consensus on your best guess and then anchor your plans on that. As time unfolds, the assumptions you made may not hold water (more on that below), but at any point in time, everyone knows the thought process that was driving the plans.

Embrace ‘Sense And Respond’

The plan may be out the window, but that doesn’t mean a new plan shouldn’t take its place. We advise retailers to use the data available and new analytics to sense and respond to changes in market conditions as quickly as they possibly can. Just as it was during the pandemic, this is a time to get creative. Retailers have shown – time and again – that when backed into a corner, they are more than capable of adapting.

Throwing plans out the window and creating a new one to take its place is what Flowcasting is really all about. For every item at every location every day. While retailers writ large have shown that “they are more than capable of adapting”, those with fully a fully connected planning process from the store shelf back to the supplier can adapt far more quickly, accurately and efficiently.

Forecast Continuously And Adjust

Forecasts need to be updated in-season as the selling period unfolds to make short-term adjustments. This capability is empowered by new data (customer, product, competitor, and market) and the analytical tools that can turn those data into insights.

This recommendation goes hand-in-hand with “sense and respond”. With Flowcasting, forecasts are updated daily for every item at every selling location with current sales. As far as “turning those data into insights” goes, the continuously updated demand forecasts drive a fully integrated end-to-end model of the supply chain that updates the product flow plans from the store shelf right back to the supplier, also on a daily basis. What could be better than that?

Recognize That Scenario Planning / Predictive Modeling Is Vital

Few forward-thinkers would deny that the world will become more unpredictable with time. Weather events, social norms, wild swings in the geo-political world – all happen faster and less predictably than at any time in the recent past. Retail Winners view their ability to use predictive modeling techniques as key to helping them to react much more quickly to supply chain disruptions and sudden shifts in demand.

Digital transformation and the technologies it employs makes it possible for retailers to predict all kinds of unforeseeable patterns before they occur – to model future states – and react to them faster once they do. This has moved from being merely a winning behavior to becoming essential to survival.

With a realistic model of the supply chain constructed in a single system, scenario modeling is very quick and easy to do (i.e. “plug in some new assumptions and see what happens”). Not only can different demand scenarios be modeled to determine the impact on sales, costs and service, but you can also game out various supply side strategies that can be deployed in response. Once you have a complete plan that looks like it will work, you can commit the changes and start executing to it across the board. If it starts to look like it’s not going to work, you can change it.

Trust That Pricing Solutions Can Help – Even In Pricing Chaos

Consumers continually cite price as a primary value attribute, and retailers continually tell us price is something they need to get right. New technologies can bring advancements to pricing right now – not in some distant future. RSR’s take is that retailers simply cannot afford to overlook this opportunity. Price optimization solutions have improved to the point that changes as granular as SKU/location can be recommended daily based on dynamic demand and inventory availability.

Whether retailers want to be that granular and fluid is another matter, but (especially with the continued adoption of electronic shelf label, or ESL, technology in stores), retailers could be better able to maintain profitability even in the face of wildly fluctuating cost-of-goods, by taking advantageof what new pricing solutions have to offer.

While this recommendation is not in the direct purview of Flowcasting (pricing is taken as an input and the model does what it’s told), current and planned changes to pricing can be fed in at any level (right down to item/store/day if desired), forecasts can be updated at any level and the impact to the financials can be rolled up from there.

Maintain Flexibility At All Costs

The COVID-19 pandemic taught a great many lessons to retailers. The paramount need-to-know what inventory you have – and where – was just the beginning. How quickly a brand can change its course of action to deliver the right products to where they are needed very quickly is a lessonin the importance of flexibility that cannot be forgotten without creating risks to business survival.

Flowcasting allows not just the modeling of your supply chain as it exists today, but future dated modeling of planned changes to your demand picture, network flows, stocking policies, etc. right down to item/location/day level. And once you’ve modeled it, the system automatically executes the product movements at the right time.

Keep Every Eye Possible On The Supply Chain

The ability to monitor the supply chain in real time and react as necessary, using digital twin technologies to evaluate disruption scenarios and prepare supply chain to minimize financial impact, and the ability to enable “real time inventory management/visibility” are all top-of-mind capabilities for retailers.

Unlike standard computer assisted ordering approaches that only evaluate whether or not it’s time to request more stock on specific ordering days, Flowcasting recalculates demand and supply plans for every item at every location every day. With a complete model of the entire supply chain in a single system, it’s the ultimate digital twin that always has its eyes open.

It would be terrific if we could precisely predict the future, but that’s not possible even in times of relative stability. To the extent that you can come closer to this goal by collecting more information and improving your assumptions, by all means have at it.

But experience has taught us that the real secret to achieving maximum customer service with minimum inventory is not so much accurate forecasting, but continuous replanning.

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